Life in the growbox

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Right about now the temperatures outside should be increasing and I should be thinking about start hardening off my summer plants over the next few weeks. 

Unfortunately we seeing hail the past few days along with some pretty cold nights.  Looks like even though I was fairly pessimistic about my last frost date I may have another battle of tomatoes/peppers over taking the growbox or bring them out into the elements a little too early…

To make a little room I did move my herbs (oregano/parsley) out to the cold frame with the basil struggling to survive in the growbox I will give it a little time to bounce back.

Hydroponic Grow box update

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Currently in the grow box I have some basil and more recently strawberries added as I was “weeding” my garden I found a bunch more starts.  Though I have seen basil do well in hydroponic systems mine is turning pretty leggy and quickly loosing lower leaves.  The strawberries on the other hand and thriving in the environment.  Probably will let them stay in there a little longer until the peppers get too big and make me move the hydroponic system outdoors. 

I also tried some peppers but unfortunately they got a little too much of a freeze from a previous machine failure and didn’t quite make it.

For those who can’t get enough of time lapse videos here is some interesting growth going on in the grow box.

How to make a grow box controller (Original)

IMG_3777
While my existing system was working I decided to make an upgrade to the electronics on my old system for several reasons:

  • I needed to add more automated external controls (heater, fans, water pump) with my existing design this was entirely possible though was starting to get a little clunky.
  • The existing controller (PS2 Controller, parallel port with various wires to control relays) worked but was not exactly compact.
  • Wanted a modular design so if I needed to debug some issue I could simply unplug the USB and power and bring it out of the box in the garage for needed work
  • Ability for others to create so I can share my software without forcing people to hack PS2 controllers to get to work
  • Ability to use components like 1Wire temperature sensors (others to come) and Arduino
  • Just for the fun of it

Well now I have attempted to justify my reasons this is what I used to put the whole thing together:

Parts List

If we had lawyers, they probably would want us to say this:
WARNING: I am not an electrician and do not pretend to be one.  I do not know the specific building electrical codes of your area, so please be sure your wiring is completed under the proper safety code for your area. As always, using high voltage electricity can result in self-electrocution or burn down your house if not done safely so if you are not comfortable doing this wiring please contact a qualified professional.

Putting it all together

On the electronics side overall the circuits are actually pretty simple and if using a breadboard definitely something that could be tackled by a beginner.  Though on the other side since this project is dealing with AC current I definitely would recommend caution (no hands unless power is unplugged) or have someone a little more comfortable with 120/220V help you out.

The Brains


I will be the first to admit that using an Arduino for this application is complete overkill for this application but it gives plenty of room for additions in the future.  For all intensive purposes you could have your grow box completely controlled from the Arduino own processing power though on my case the software and UI is more interesting part to me.  For this reason the Arduino code is actually very “dumb” basically just taking commands via the build in serial through USB and setting digital outputs to HIGH/LOW or reading analog inputs.
Here is the code for your grow box controller:

   1: /*

 

   2:  * GrowBox Arduino Interface

 

   3:  *

 

   4:  * Descriptions: Simple interface to digital and analog controls by passing serial inputs

 

   5:  *               For example: 

 

   6:  *                  "A1" to read analog value on pin 1

 

   7:  *                  "D1H" to set digital pin 1 to HIGH

 

   8:  */

 

   9: #include <OneWire.h>

 

  10:

 

  11: //1-wire

 

  12: OneWire  ds(8);  // on pin 8

 

  13: #define BADTEMP -1000

 

  14:

 

  15: //define unique sensor serial code

 

  16: byte temperature[8];

 

  17:

 

  19: #define PIN_VALUE 1          // numeric pin value (0 through 9) for digital output or analog input

 

  18: #define ACTION_TYPE 0        // 'D' for digtal write, 'A' for analog read

 

  20: #define DIGITAL_SET_VALUE 2  // Value to write (only used for digital, ignored for analog)

 

  21:

 

  22: int NUM_OF_ANALOG_READS = 2;

 

  23: char commandString[20];

 

  24:

 

  25: void setup()

 

  26: {

 

  27:   Serial.begin(9600);

 

  28:

 

  29:   setOneWireHex();

 

  30:

 

  31:   // Power control

 

  32:   for(int i=0; i<=7; i++)

 

  33:   {

 

  34:     pinMode(i, OUTPUT);        // sets the digital pins as output

 

  35:     digitalWrite(i, LOW);      // turn everything off

 

  36:   }

 

  37: }

 

  38:

 

  39: void loop()

 

  40: {

 

  41:   readStringFromSerial();

 

  42:

 

  43:   if (commandString[ACTION_TYPE] != 0)   {

 

  44:     int pinValue = commandString[PIN_VALUE] - '0';  // Convert char to int

 

  45:

 

  46:     if(commandString[ACTION_TYPE] == 'A')

 

  47:       Serial.println(analogRead(pinValue));

 

  48:     else if(commandString[ACTION_TYPE] == 'D') {

 

  49:       if(commandString[DIGITAL_SET_VALUE] == 'H')

 

  50:         digitalWrite(pinValue, HIGH);

 

  51:       else if(commandString[DIGITAL_SET_VALUE] == 'L')

 

  52:         digitalWrite(pinValue, LOW);

 

  53:

 

  54:       Serial.println("OK");

 

  55:     }

 

  56:     else if(commandString[ACTION_TYPE] == 'T') {

 

  57:       float temp = get_temp(temperature);

 

  58:

 

  59:       Serial.print(temp);

 

  60:       Serial.println("C");

 

  61:     }

 

  62:     else if(commandString[ACTION_TYPE] == '1') {

 

  63:       printOneWireHex();

 

  64:     }

 

  65:     else if(commandString[ACTION_TYPE] == 'V')   {

 

  66:       Serial.println("VERSION_1_0_0_0");

 

  67:     }

 

  68:     else if(commandString[ACTION_TYPE] == 'P') {

 

  69:       Serial.println("PONG");

 

  70:     }

 

  71:

 

  72:     // Clean Array

 

  73:     for (int i=0; i <= 20; i++)

 

  74:       commandString[i]=0;

 

  75:   }

 

  76:

 

  77:   delay(100);  // wait a little time

 

  78: }

 

  79:

 

  80:

 

  81: void readStringFromSerial() {

 

  82:   int i = 0;

 

  83:   if(Serial.available()) {

 

  84:     while (Serial.available()) {

 

  85:       commandString[i] = Serial.read();

 

  86:       i++;

 

  87:     }

 

  88:   }

 

  89: }

 

  90:

 

  91: void setOneWireHex() {

 

  92:     ds.reset_search();

 

  93:     ds.search(temperature);

 

  94: }

 

  95:

 

  96: void printOneWireHex() {

 

  97:   ds.reset_search();

 

  98:   if ( !ds.search(temperature)) {

 

  99:     Serial.print("NONE\n");

 

 100:   }

 

 101:   else {

 

 102:     ds.reset_search();

 

 103:

 

 104:     int sensor = 0;

 

 105:     while(ds.search(temperature))

 

 106:     {

 

 107:       Serial.print("S");

 

 108:       Serial.print(sensor);

 

 109:       Serial.print("=");

 

 110:       for(int i = 0; i < 8; i++) {

 

 111:         Serial.print(temperature[i], HEX);

 

 112:         Serial.print(".");

 

 113:       }

 

 114:       Serial.println();

 

 115:     }

 

 116:   }

 

 117:

 

 118:   ds.reset_search();

 

 119: }

 

 120:

 

 121: float get_temp(byte* addr)

 

 122: {

 

 123:   byte present = 0;

 

 124:   byte i;

 

 125:   byte data[12];

 

 126:

 

 127:   ds.reset();

 

 128:   ds.select(addr);

 

 129:   ds.write(0x44,1);         // start conversion, with parasite power on at the end

 

 130:

 

 131:   delay(1000);     // maybe 750ms is enough, maybe not

 

 132:   // we might do a ds.depower() here, but the reset will take care of it.

 

 133:

 

 134:   present = ds.reset();

 

 135:   ds.select(addr);

 

 136:   ds.write(0xBE);         // Read Scratchpad

 

 137:

 

 138:   for ( i = 0; i < 9; i++) { // we need 9 bytes

 

 139:     data[i] = ds.read();

 

 140:   }

 

 141:

 

 142:   int temp;

 

 143:   float ftemp;

 

 144:   temp = data[0];      // load all 8 bits of the LSB

 

 145:

 

 146:   if (data[1] > 0x80){  // sign bit set, temp is negative

 

 147:     temp = !temp + 1; //two's complement adjustment

 

 148:     temp = temp * -1; //flip value negative.

 

 149:   }

 

 150:

 

 151:   //get hi-rez data

 

 152:   int cpc;

 

 153:   int cr = data[6];

 

 154:   cpc = data[7];

 

 155:

 

 156:   if (cpc == 0)

 

 157:     return BADTEMP;

 

 158:

 

 159:   temp = temp >> 1;  // Truncate by dropping bit zero for hi-rez forumua

 

 160:   ftemp = temp - (float)0.25 + (cpc - cr)/(float)cpc;

 

 161:   //end hi-rez data

 

 162: //  ftemp = ((ftemp * 9) / 5.0) + 32; //C -> F

 

 163:

 

 164:   return ftemp;

 

 165: }

Copy and paste the above code into your Arduino software.   For the code above I used the OneHire.h library which is free to use and can be downloaded from here. To be able to use this library simply copy the contents to C:\arduino\hardware\libraries\OneWire. Now you should be able to Compile (CTRL+R) and upload the code to the board (CTRL+U)

Now with the software uploaded you can send some simple serial commands via its built in USB to serial adapter to interact with it.  The interface is are broken up into 1 to 4 character commands, which I will detail below

Command Description
T Returns temperature from One Wire component
D4H Sets digital pin 4 to HIGH (ON) (replace 4 for alternate pin)
D4L Sets digital pin 4 to LOW (OFF) (replace 4 for alternate pin)
A1 Reads analog value from pin 1 (replace 1 for alternate pin)
PING Returns PONG which is used to confirmed controller is online
V Returns version which is some forethought into the PC application being able to support different versions of controller software

Using the build in serial monitor tool in Arduino.exe, my application, or you should be able to control your Arduino with this very simple command based interface

Now you can hook up some LEDs and watch them blink which is fun for a little while but if you want to add some grow box components read on….

Temperature Sensor

As you can see I have fully embraced the circuit schema on the back of a napkin idea.  These are the actual diagrams I crumpled up and stuffed in my pocket with several trips to the garage for some final soldering of various joints until everything was solid.

Below is the simple circuit required to get your 1Wire temperature sensor working.  I would recommend checking your documentation (if not labels on the chip) for the orientation to have 1 and 3 correct, if you have it wrong you should get some complete unrealistic number.  Hook ground up to pin1 on the DS18S20 and pin 2 hooked up to the digital input pin 8 on the Arduino with 5V with a 4.7K resister in between to step down the voltage.

If everything is hooked up correctly you should get the current room temperature in Celsius by sending command “T” to your Arduino.  If you prefer Fahrenheit uncomment line 162 and recompile and upload your changes, though if using my software I support both degree types and do the conversion in the the software.  To make sure everything working (or just to play with your new toy) put your fingers on the chip for a couple seconds and take another measurement unless you keep your house very warm the temperature should go up a couple of degrees

1WireSensorDiagram

Turning things on and off (Relays)

If you were smart enough to check the current requirements of your Solid State Relays (SSR) before you bought them you may be able to skip this whole circuit and simply hook the digital outputs to the 5V positive side and ground to the negative side of the SSR.

Unfortunately if you are like me and bought some SSRs that require more current draw than the Arduino (or any other IC chip) of 40mA then you will need to create the simple circuit below.

image

Basic idea is pretty simple, you are using the output from the digital pins to switch of the transistor which then allows the ground to complete the circuit with the thus turning on the relay.  As you can see there is a 1K resistor between the base (middle pin) of the transistor.  If you are not using a SSR relay (though recommend you do) you should add a 1N4004 diode between the positive/negative which protects the transistor from being damaged in case of a high voltage spike which can occur for a fraction of a second when the transistor switched off, this is also known as a back-EMF diode or fly back diode.

Now here you have a couple options.  If you are confident of our wiring skills you can do like I did and take a couple of sockets and hook up the neutral and ground in parallel.  Two save space and since I really didn’t need two separate plug-ins (nor its own plug) for each relay I removed the little metal bar between the two sockets so they could be switched on independently.  Now simply hook up hot to the left side of all your relays in parallel and then connect a wire from the right side of the relay to its own plug on the two sockets.

Now a less wiring intensive method is to simply take a 6 foot (small if you can find them) and cut the hot wire (usually the one with non-smooth wire) and attach each end of the wire to both sides of the relay.

Moisture Sensor

When it comes to a moisture sensor there are a few options.  First is the classic two galvanized nails, second is the cheap gypsum soil moisture sensor which I have written up in the provided link.  Lastly if my personal favorite the Vegetronix soil sensor.

If you use the Vegetronix hookup is simple no circuit needed simply hook up the 5V to red, bare wire to ground, and black to analog pin 1.

If you are using the other options you will need the simple circuit below.  Technically it is a voltage divider, but that doesn’t really matter.  Just hook up one end of your sensor to 5V and other sensor to ground with 10K resistor and also connected to analog pin 0.

SoilSensorDiagram

Cheap soldered solution

IMG_3778

If I could do it over I probably should have just bought a small breadboard.  I did most of my prototyping with my larger breadboard but got cheap when I was at Radio Shack The Shack and just got this prototype board for half the price.

Virtual breadboard layout

VirtualBreadboard

If you are new to soldering or have no interest in learning I would definitely recommend this option.  Simply place the components in the holes and make connections with 18 gauge solid copper wire.  You should be able to pick a small breadboard for less than $7.

Various applications

Of course for my application, I am using this to integrate with my custom software solution to control my grow box (will be having private/public beta soon).  Specifically soil sensor, temperature measurement, heater, lights, exhaust fan, and water pump.

Controller

Though there is definitely no reason you can use this same setup for other application.

A couple of ideas:

  • Home automation (turn on/off lights, turn on coffee machine)
  • Attic fan
  • Hydroponic system

Going Forward

I would like to convert this into an Arduino shield.  For those new to Arduino I will go with Arduino’s description, “Shields are boards to be mounted on top of the Arduino board and that extend the functionality of Arduino to control different devices, acquire data, etc”
So basic idea is you just plug it into the top the Arduino and hook up a couple wires to some terminal blocks and you have a nice clean solution.  Creating these printed circuit boards get much cheaper the higher the quantity.  I am considering doing a run of these if I get enough interest so if you may be interested in one of these send me a mail in “Contact” in the header.

LED grow box gets an upgrade

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In our family we are not just cheap in the garden we also keep our house pretty cool to save on heating costs.  Unfortunately since the LEDs in my grow box do not put out very much heat the inside is only about 68 F degrees even placing it on top of my refrigerator.  For most seeds 77 F degrees is a great ball bark number to shoot for to get the best germination percentage as well as  quicker germination times.  This was the number I was shooting for, so I decided to add a string of mini incandescent bulbs to help bring up the temperature.

To do this I did exactly what I did for the LEDs just drill a hundred or so holes into the side of the box just slightly smaller than the bulb.  Then had the fun job of pushing them all through.

I first tried having all the lights on but that brought the temperature up to 85 degrees, next I tried only half the lights on…70 F degrees.  Then I got the idea of adding the blinker bulbs and tada 77 F degrees on the nose (ok technically 77.1 F).

So far everything is looking good have some onions, peppers, basil, and Swiss chard already sprouted and expecting more shortly.

Homemade waterproof digital thermometer

057

Now I am playing with hydroponics in my grow box I want to monitor the temperature of my nutrient tank.  This is important too hot it can bread disease too cold it can shock your plants.  I also want to use the data to identify how ebb/flow cycles affect ambient and solution temperature (for my own nerd curiosity)

I have been thoroughly impressed with the Dallas DS18S20 temperature sensor so decided this would be a great component to use for this project and this is how you can make your own.

Materials:

  • DS18S20 temperature sensor
  • 1/2 inch plastic tubing (could go smaller but had some lying around)
  • Aquarium/food grade silicone
  • 18 gauge solid core wire (long enough to get from arduino to what you want to measure)
  • Glue gun with glue
  • Soldering iron with solder

 

Construction

Step 1: Solder the two wires to pins 1 and 2 of the DS18S20 and apply a little dab of hot glue to all of the exposed metal.  This is not entirely necessary but a small safety precaution so you don’t discover you shorted the connection during assembly.

image

052

Step 2: Cut approximately 1 inch length of plastic tubing using a utility knife

Step 3: Apply liberal amount of silicone to one end of the tubing cut in step 2.

053

Step 4: Allow silicone to set for 15 minutes and do a visual inspection for leaks. You may also try blowing very gently into the tube to check for leaks, though not too hard to create a hole in the process.

055

Step 5: Attach the DS18S20 to the tube using a drop of hot glue.  This is not entirely necessary but when trying to get a perfect watertight seal the less moving parts the better.

056

Step 6: Again apply a liberal amount of silicone to seal the top paying special attention to the area around the wires

058

Step 7: Give the silicone at least 24 hours to completely set.

Step 8: Testing.  First off the sensor may be buoyant, if this is the case carefully attach a 1/2 hose clamp or something else to help tether it down.  Next suspend in a glass of water (preferably clear) and watch for a few minutes for leaks and or bubbles. If you see bubbles try to get an much water as you can out and apply a more silicone and let set for another 24 hours

Hooking it up

This part is pretty straightforward.  Pin 1 is your ground and pin 2 is your DQ which for most people doesn’t make much sense but it is a combination power source and bus output.  To get this to work you hook up your ground (black wire) to your ground on your arduino and the red wire to digital in and 5v with 4.7K resistor between.  Sure that is very confusing so hopefully the breadboard visual below is much more helpful.

image

Writing the Code

Since I am planning on using this with my grow box controller, I will show how to use this with arduino to get some numbers.  You could look at my arduino code in the grow box controller post to get the values but in my case I need to get values from two DS18S20 temperature sensors so I found a great OneWire library which helps make your arduino code very simply.  Simple extract the two folders in the zip archive to [ArduinoPath]\hardware\libraries and enter the following code into the arduino UI:

#include <OneWire.h> #include <DallasTemperature.h> 
OneWire oneWire(8); // on pin 8 DallasTemperature sensors(&oneWire);

void setup()
{  
  Serial.begin(9600);
  // Initialize sensors
  sensors.begin();
}

void loop()
{
    sensors.requestTemperatures();
    Serial.print(“Sensor #0: “);    
    Serial.println(sensors.getTempCByIndex(0));

    Serial.print(“Sensor #1: “);
    Serial.println(sensors.getTempCByIndex(1))

    delay(100);  // wait a little time
}
 

If all goes well you should see output similar to the following (values in Celsius):

 Sensor #0: 20.3
 Sensor #1: 30.4
 Sensor #0: 20.3
 Sensor #1: 30.4
 Sensor #0: 20.3
 Sensor #1: 30.4

 

For people like me who are used to Fahrenheit you can simply use the following equation to convert Celsius to Fahrenheit:
°F = °C  x  9/5 + 32

Though I am using this for my grow box controller there are many other uses you could use this for:

  • Aquarium temperature monitoring
  • Brewing temperature monitoring
  • Weather station
  • Soil thermometer

Simple and cheap homemade ebb and flow hydroponics system

007
Though not my first hydroponic system this is is definitely a little more complicated than my last attempt of an fogger system created last year.  This time I decided to go with an Ebb and Flow system, where the concept it pretty simple, flood the planting area with water nutrients and let it drain, wait a defined amount of time and then repeat.  For this build I had a few requirements:

  • Must be inexpensive: Hey this is the cheap vegetable gardener site
  • Must be small: I have a limited space to grow and nutrients can be expensive and given what I am growing is legal don’t really need $20 basil
  • Must be safe from flooding: Though this is running in my garage, I really don’t want to come in with 10/20 gallons of water/nutrients on my floor.
  • Could be adapted for alternate hydroponic system.

Given these requirements, this is what I came up with and how I built it:

Materials

  • 18 gallon opaque Rubbermaid container (happened to have one of these around
  • 5 gallon basin — SLUGIS box from Ikea ($5.99)
  • vinyl tape (plumbers tape)
  • 1 inch hole saw
  • 1 inch threaded (diameter) to 3/4 PVC adapter
  • 3/4 inch threaded (diameter) to 1/2 in hose adapter
  • 2 3/4 inch PVC caps
  • Cheap pond/fountain pump (100 GPH)
  • 1 foot of 1/2 inch plastic tubing
  • 2 foot 3/4 inch PVC pipe (only need couple inches but smallest length I could buy)
  • aquarium/food grade silicon (optional I used this to ensure very watertight seal but found not necessary)

Construction

Take the 5 gallon basin and drill two 1 inch holes in the middle of each side.  One whole should be drilled from the top and the other should be drilled from the bottom.�
009

Take both threaded adapters and apply liberal amount of vinyl tape.
010

Screw in the 1/2 inch hose adapter from the bottom with just barely enough clearance to pop through.  When the pump stops the water will drain through this same hole.
014
For the overflow pipe, screw in the 3/4 inch PVC adapter in from the top until hand tight.
013

Take both caps and drill in a bunch of holes slightly smaller than your media.  The basic idea is you don’t want some Hydroton clay balls falling into your pump or reservoir.

Cut about 2 inches of 3/4 PVC pipe and attach to overflow and top with PVC cap with dozen or so holes in it.
007

Lastly attach the 1/2 plastic tube to your pump and place everything on top of your 18 gallon Rubbermaid tub (which fits perfectly and is very sturdy)  Fill with water nutrients and hook up your water pump to a 24 hour timer (or grow box controller)
016

004
Here is the Ebb & Flow system in action, as you can see very simple but very cheap and versatile.

IKE